Jiangsu Zhongyin Machinery Co.,Ltd
One Stop Supplier Of Fluid Packaging Equipment
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Full Automatic Liquid Mineral Water Filling Capping Machine
Basic specification:
3-in-1 monoblock is composed of rinser, filler, capper, frame, sealing window, main motor and transferring system, cap unscrambler and electric control system etc.
The overturning device of the rinser is mainly composed of water distributor, bottle clamp, up turnplate, guide rail, protection cover, spraying device, defrosting tray.
Filling device is mainly composed of filling tank, filling valve, guide rail, elevating device, elevating device, etc.
Capping device is composed of cap unscrambler, cap drop rail and capper.
The assistant equipments include rinsing water recycle tank, bottle-in conveyor and bottle-out chain conveyor.Besides that, according to the customer's requirement, the machine could be equipped with manual bottle loader (or bottle unscrambling), manual bottle arranging multichain, automatic cap feeder and so on.
Feature:
| 1. The equipment is used in production of bottled non-carbonated drink of fruit juice, fruit wine, mineral water and pure water. |
| 2. Rinsing, filling and capping are integrated in one machine. |
| 3. The liquid filling technology of gravity which learned from latest technology from Japan and Germany is used in the design. |
| 4. The filling is fast. |
| 5. The fluid control is stability. |
| 6. There is non-drip phenomenon. |
| 7. Spring cramps are used in the bottle rinsing process. The empty bottles can be turned over 180° Along the conveying rail. |
| 8. Rinsing the bottles inside and outside. The efficiency of bottle rinsing is high. |
| 9. The magnetic torque is used for screw capping. The power of screw capping can also be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged. The capping is reliable. |
| 10. The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. The machine will be stopped automatically. When bottles are cramped wrongly or when caps are not available. |
Working process:
Bottles are fed from air conveyor into three-in-one rinsing machine via star-wheel. Bottle clamp installed on the rotary wheel of the rinsing machine will grip bottle mouth and make 180º turn along a guide track to face the bottle mouth downward.
In designated section of the rinsing machine rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º turn along a guide track to resume bottle mouth facing up.
Cleaned bottles are moved out of the rinsing machine by star-wheel. After entering the fill area, bottles are retained by neck supporting carrier plates which are actuated by bottle carrier mechanism to raise them to engage with filling valves.
Filling is completed by gravity. The material filled into the bottle through filling valve. The bottle goes down and leaves valve to capping machine via neck handling star-wheel.
Anti-rotation blades on capping heads will seize the neck of bottle to prevent it from rotation and hold it in up-right. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam.